Frequently Asked Question
Stepping on the pedal creates enough force to shove a piston into the brake fluid in the master cylinder. This fluid can't compress, so it flows under pressure through the brake lines to the calipers. The pressurized brake fluid pushes a small piston. Some vehicles have multiple pistons particularly high-end sports cars. The brake fluid is pushed inside the caliper, forcing it to move the brake pad into contact with the flat surface of the brake rotor.
The brake rotor is spinning with the wheel, effectively bolted to it. Both the brake pad and rotor are designed for maximum friction. This friction the caliper creates slows the rotor as it turns kinetic energy into heat, in turn causing the wheel to slow its spin, thus slowing the vehicle.
- Professional installer
- Do it for me (DIFM)
- Do it yourself (DIY)
Many automakers began to use aluminum instead of cast iron for their disc brake calipers as aluminum is 65% lighter than iron, and aluminum forgings and alloys can have the same structural strength as iron components. The automakers liked the weight reduction because it helped boost gas mileage. However, they did not count on the problem posed by galvanic corrosion.
In the case of aluminum disc brake calipers, galvanic corrosion occurs at the inlet and bleeder. At the inlet, you have the aluminum casting, the steel banjo bolt and hose block, and the copper washers used to seal the banjo bolt and hose block. The electrolyte is a mixture of sodium chloride (salt) and water. At the bleeder, you have the same situation between the aluminum casting and the steel bleeder screw.
The galvanic corrosion on aluminum disc brake calipers occurs most frequently on the sealing surface around the inlet hole on the aluminum casting. The aluminum is the anode and loses electrons to the copper washer and steel hose block and banjo bolt. The result is excessive pitting around the inlet, potentially causing a break in the seal (and possible leak) between the copper washer and the aluminum casting.
In many cases, aluminum castings cannot be rebuilt because of the excessive pitting around the inlet. Technicians need to do a close inspection of the calipers coming off the vehicle to determine if the sealing surface around the inlet is pitted, resulting in a scrap.
- VEHICLE PULLS TO ONE SIDE WHEN DRIVING OR BRAKING
- REDUCED BRAKING POWER, IF YOU NOTICE THAT YOUR VEHICLE TAKES LONGER TO STOP OR THE BRAKING POWER IS WEAKER THAN USUAL, IT COULD INDICATE A PROBLEM WITH THE BRAKE CALIPERS.
- UNEVENLY WORN-DOWN BRAKE PADS
- LEAKING BRAKE FLUID
- First, replacing both calipers ensures that they have matching levels of wear, preventing uneven braking performance.
- Second, replacing one brake caliper and leaving the other old one can create an imbalanced brake system that affects the vehicle's handling and safety.